Welding

"Pioneering spirit leads forward: switching to pulsed improved quality & efficiency of Euroroll in Ascheberg - Herbern Uhingen, March 1, 2012 - despite the fact that the superiority of the impulse welding are still relatively unknown to the establishments manufacturing metal in Germany, Euroroll end of 2010 by the conventional" converted MIG/MAG process on pulse welding. Since the steel parts for gravity roller conveyors with pulse welding equipment of the welding equipment manufacturer REHM GmbH are welded together. The result: the reduction of material consumption, splashes, night work, energy consumption, a clear increase in productivity and significant cost savings. The procedural change to the Rehm pulse technology enthusiasts Welders and management alike: "now can we really 8 hours welding, we must not brush away the half day cutting oils and spray", an employee would be. We can also different material thicknesses between 2 and 6 mm so clean weld, as it is possible only with Tig-welding devices." The company Euroroll Beckmann GmbH & co. KG builds and delivers the brake roller and roller Rails in various sizes up to pallet roller conveyors for all flow-through racks.

Weld one of the main production steps is also here as in many steel companies. So far, the Welders of the company always with conventional MIG/MAG power sources have welded. Most of the welds were in the transition which leads to heavy spatter. What led to heavy spatter. Because most welding in the viewport and then be painted, the expected surface quality can be achieved only after complex reworks. Since the change to REHM pulse welding equipment is welded at Euroroll spatter-free now. This is the welder from a software-regulated length control of the arc which automatically compensates MEGA pulse inverter power source, the tolerances of the burner Guide supports. TIG-like welded seams without expensive and lengthy pre-and finishing are the result.

So far, each welder 1 to 2 has consumed on average doses Schweissternnmittel per day. "When the welder could daily welding before around 50 parts, then we are daily today in about 90 work pieces", producer Stefan Jehle contains the successful process change in numbers. Today the welded parts can be coated, as they are". On top of that, significantly less wear parts are consumed since the change to the water-cooled torch. When a major contract only 0.001% with complaints have been identified to the 36,000 Weldments by the Euroroll quality testing; that would be a quota of 10 ppm. The significant quality and cost advantages of pulse welding are still largely unknown in most German companies. At the beginning, users are critical, because arc and the sounds of the welding machine the welding with the long is significantly different from the conventional MIG/MAG technology. The pioneering spirit of Euroroll GmbH & co. KG has however paid off: the company achieve ideal results with regard to rework, wear parts, material and energy consumption, poverty of splashes of with the new welding equipment and has gained advantages over competitors through massive cost savings in production and high quality welding results.